Perkins Indup Strial Diesel Engine Exhaust Fluid Module Disassemble Guide



Perkins  2806F-E18TA Indup Strial Diesel  Engine Exhaust Fluid Module Disassemble  Guide

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Diesel Exhaust Fluid Module –
Assemble
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product.
Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life
1. Ensure that all components are clean and free
from wear and damage. If necessary, replace any
components that are worn or damaged


2. If necessary, install filler cap (14) onto tank (16).
On some application the filler cap may be of a
different type. Refer to Original Equipment
Manufacturer (OEM) for the correct removal
procedure.
3. Position bracket (11) onto tank (16).
4. Install bolts (15) onto bracket (11). Tighten the
bolts to a torque of 4 N·m (35 lb in).

 

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5. Position bracket (12) onto bracket (11).
6. Install bolts (13) to bracket (12). Tighten the bolts to a torque of 4 N-m (35 Ib in).

7. Install diesel exhaust fluid pump (10). Refer to Disassembly and Assembly, “Diesel Exhaust Fluid Pump -Remove and Install”for the correct procedure.
8. Position harness assembly (9) onto the bracket.
9. Install new cable straps (7) and new cable straps
(8) from harness assembly (9). Ensure that all the cable straps are installed in the original position.
Note: Ensure that the cable straps meet the OEM specifications.


10. Position relay (3) onto the bracket. Install bolt (1)
to the relay. Tighten the bolt to a torque of 4 N-m
(35 lb in).
11. Position relay (4) onto the bracket. Install bolt (2)
to the relay. Tighten the bolt to a torque of 4 N-m
(35 lb in).
12. Connect harness assembly (6) to relay (4).13. Connect harness assembly (5) to relay (3).
14. Turn the battery disconnect switch to the ON position.
End By: a. Install the voltage load protection module.
Refer to Disassembly and Assembly, “Voltage Load Protection Module -Remove and Install”
for the correct procedure.
b. Install the electronic control (Diesel Exhaust Fluid). Refer to Disassembly and Assembly,
“Electronic Control (Diesel Exhaust Fluid) –
Remove and Install”for the correct procedure.c. Install the manifold (DEF heater). Refer to Disassembly and Assembly, “Manifold (DEF Heater)-Remove and Install”for the correct procedure.
d. Install the solenoid valve (DEF heater coolant).
Refer to Disassembly and Assembly,
“Solenoid Valve (DEF Heater Coolant)-
Remove and Install”for the correct procedure.
e. Install the diesel exhaust fluid lines. Refer to Disassembly and Assembly, “Diesel Exhaust Fluid Lines-Remove and Install”for the correct procedure.
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