Disassembly and assembly of Doosan DA30 hinged truck dump truck centrifugal oil purifier



This article introduces the disassembly and assembly of the centrifugal oil purifier of Doosan DA30 hinged truck dump truck

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Some of the oil passes from the main passage in the oil cooler cover to the centrifugal cleaner and then, after cleaning, flows back to the sump.

Surplus oil is drained back to the sump via an

overflow valve. This ensures that the pressure in the oil system is not too high.

The centrifugal cleaner’s rotor is caused to spin by the force of the oil which squirts out through two nozzles at the bottom of the rotor.

Dirt particles are slung against the wall of the rotor by centrifugal force and fasten there as a coating.

The rotor should be dismantled and cleaned at definite intervals according to the inspection pro- gramme included in the operator’s manual.

1. Housing

2. Plug

3. Gasket

4. Spring

5. Piston

6. Plug

7.Washer

8.Shaft

9. Nozzle

10. Rotor

11. Strainer

12. O-ring (change when cleaning)

13. Rotorbowl

14. Nut

15. Snap ring

16. O-ring (change when cleaning)

17. Cover

18. Lifting eye

19. O-ring

20. Lock nut

21. Nipple

22. Gasket

Dismantling and assembly

– During routine cleaning of the oil cleaner, there

should be a certain amount of dirt deposits in

the rotor bowl.

– If this is not the case, it indicates that the rotor

is not spinning. The cause of this must be

immediately investigated.

– If the dirt deposit exceeds 28 mm at the

recommended intervals, the rotor bowl should

be cleaned more often.

1. Undo the nut holding the outer cover and

remove the nut.

2. Drain out the oil from the rotor

3. Lift out the rotor. Wipe off the outside. Undo

the rotor nut and unscrew it about three turns

to protect the bearing.

note:The rotor must not be put in a vice. Never strike the rotor bowl.
This may cause damage resulting in imbalance.

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4. If the rotor nut is difficult to get loose, turn

the rotor upside down and fasten the rotor nut

in a vice.

5. Turn the rotor counterclockwise 1,5 turns

by hand, if this does not help, use M20 screw

and nut as shovn on the figure 308.

6. Grasp the rotor bowland tap lightly with

your hand or carefully use a screwdriver between the rotor bowl and the strainer so that the rotor bowl comes loose from the rotor.

8. Remove the strainer located on the rotor. If

the strainer has fastened, prise carefully with

a knife or screwdriver at the bottom between the rotor and the strainer.

9. Scrape away the deposits inside the bowl

with a knife.

10. Wash the parts.

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11. Inspect the two nozzles on the rotor. Make
sure they are not blocked or damaged.
Renew with new rotor if
any damaged on the nozzles.
12. Make sure the bearings are not damaged.
Renew with new rotor if
any damaged on the bearing

12. Make sure the bearings are not damaged.

Renew with new rotor if

any damaged on the bearing

13. Position the O-ring in the lid. Renew the

O-ringif it is at all damaged.

14. Assemble the parts and tighten the rotor nut

by hand.

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15. When tighten the rotor axle (point 15) its neccesarry to

modified the Socket spanner 8023 with to weld nut M20 without threads,

on the square end.

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The socket spanner 8023 is still usable for the old type of the cen-

trifugalfilter after this modification

16. Make sure the shaft is not loose. If it is, it can

be locked using screw locking compound.

First clean thoroughly using a suitable

solvent.

17. Tighten the rotor shaft using socket 8023.

Tightening torque 34 Nm.

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18. Refit the rotor and spin it by hand to make

sure it rotates easily.

19. Inspect the O-ring on the cleaner housing

cover and fit it with a lock nut.

Tighten the lock nut to 15 Nm.